Fully Automatic Liquid Sterile Pre-Filled Catheter Flushing Machine

• Customization: Available
• After-sales Service: Support One-Year Remote Warranty
• Warranty: 1 Year
• Model NO.: DZB-100
• Type: Pre-Filled Catheter Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: 1
• Feed Cylinder Structure: Single-Room Feeding
• Structure: Rotary
• Packaging: Pre-Filled
• Packaging Material: Plastic/Glass
• Applicable Materials: Liquid and Ointment
• Number of Filling Heads: 1
• Number of Capping Heads: 1
• Filling Accuracy: ≤±1%
• Total Power: 6kw
• Voltage: 380V/220V 50-60Hz
• Compressed Air: 0.55-0.75MPa 20L/S
• Transport Package: Standard Export Wooden Case
• Trademark: CONOVAL
• Origin: China
• Production Capacity: 1800-2400 P/H

Product Description

Product Description

 

Detailed introduction

This product is specially designed for the production line of prefilled catheter irrigators. It is an automatic packaging
equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has the characteristics of high automation, high work efficiency, and easy maintenance. It is an ideal equipment for assembling, filling, and capping prefilled catheter irrigators.
 

Parameter

Applicable Materials	Liquid and ointment
Applicable Syringe Specifications	0.5-50ml(Different specifications of syringes need to replace the mold)
Filling Range	0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly)
Number of Filling Heads	1
Number of Capping Heads	1
Filling Accuracy	≤±1%
Production Capacity	1800-2400 p/h
Total Power	6KW
Voltage	380V/220V 50-60Hz
Compressed Air	0.55-0.75Mpa 20L/S
Dimensions	L3400×W950×H1800mm(Without laminar flow hood)

Product Advantages

                  Wide applicability and customization
 

Suitable for various types of pre filled catheter irrigators, special types of syringes can be customized and can adapt to multiple specifications of syringes by changing specifications, meeting diverse production needs.

High quality materials and compliance with specifications
 

The surface is made of SUS304 stainless steel, and the parts in contact with the material are made of SUS316L stainless steel silicone rubber. The design of silicification, filling and other processes complies with GMP standards to ensure product quality and safety.

               High precision and stable operation

High precision ultra micro atomization spray valve is adopted for silicification, and the spray volume can be fine adjusted without external splash and leakage. The ceramic plunger pump has high quantitative filling precision and excellent performance. At the same time, internationally renowned electrical components are used to achieve interference free modular control. Synchronous action is accurately controlled by servo motor, and the overall operation is accurate and reliable.

 

Product Features

Features

Applicable to various types of prefilled catheter irrigators. Special types of syringes can also be customized.

The surface is made of SUS304 stainless steel. The parts in contact with materials are made of SUS316L stainless steel and grade silicone rubber, meeting GMP specification requirements.

For siliconization, a high-precision ultra-micro atomization spray valve is used. The spray volume can be adjusted between 0.5 and 2 milligrams. High-precision and stable spraying is achieved without external splashing or dripping.

The ceramic plunger pump realizes quantitative filling. It is resistant to acid and alkali erosion, wear-resistant and high-temperature resistant, and has high filling accuracy.

The sorting and conveying of rubber stoppers and caps are realized through vibrating trays. The trays are made of SUS316L stainless steel clean trays with no cleaning dead corners. The top trays are detachable and support sterilization.

Internationally renowned electrical components are used to
implement interference-free modular control. All synchronous actions are completed by servo motors, which are accurate, reliable, and easy to operate.

The operation of the motor is controlled by a PLC programming controller. The human-computer interaction
interface monitors and displays the working status of each station in real time, automatically alarms and displays the fault location and fault prompts.

Multiple filling doses and filling methods are available, and multiple formula parameters can be stored.

Fully automatic operation completes a series of processes such as material arranging, feeding, siliconization, stopper adding, filling, capping, and waste kicking.

By replacing specification parts, it can be applied to various specifications of syringes. With modular design, it is easy to expand. It can be used as a stand-alone machine or connected with equipment such as rotary rod machines, labeling machines, and visual inspection machines to form a production line.

Optional rubber stopper self-cleaning table and cap self-cleaning table are available to realize adding rubber stoppers and caps without stopping the machine.

Optional automatic feeding system is available. Liquid level sensing is used to automatically replenish materials when there is a shortage.

Optional A-level laminar flow hood is available to achieve high-demand clean production.
 

Product Details

 

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